Register your office to receive a $50 credit towards your first case.

9 Ways to Reduce Your Dental Lab Costs & Overhead

Share This Post

Of all the expenses on your practice’s balance sheet, lab fees are one of the most significant and variable. It’s tempting to simply shop for the lowest price per unit, but that approach often overlooks the hidden costs of poor-quality work, like increased chair time, remakes, and patient dissatisfaction. True financial control comes from a smarter strategy. This article will show you how to look beyond the price list and evaluate your lab partnership holistically. We’ll explore how to streamline your internal processes for tracking fees, set clear financial benchmarks, and ultimately reduce your dental lab costs by investing in quality and efficiency from the start.

Running a successful dental office involves balancing patient care with managing operational costs. Overhead expenses can quickly accumulate, affecting the profitability of your practice. However, with careful planning and the right strategies, you can lower these costs while maintaining high-quality service. Here are some key tips to help reduce your dental office’s overhead and improve overall efficiency.

Streamline Your Inventory to Cut Costs

One of the most common areas where overhead costs can balloon is inventory management. Excessive stock or ordering more supplies than necessary leads to wasted resources and increased costs. To counter this, consider implementing an inventory tracking system. This will allow you to monitor supply levels in real-time and prevent over-ordering. Work with trusted suppliers who offer flexible purchasing options, enabling you to keep only what’s necessary on hand.

Appoint a Procurement Director

When multiple team members are placing orders, it’s easy to lose track of spending and end up with duplicate or unnecessary supplies. Designating one person as your procurement director can bring order to the chaos. This individual becomes the single point of contact for all purchasing, from sundries to lab services. Giving one person this responsibility streamlines the entire process, creating accountability and consistency. They can build relationships with suppliers, stay on top of the budget, and ensure the inventory system is followed correctly. This focused approach prevents rogue spending and empowers a team member to take ownership of a critical aspect of your practice’s financial health.

Create a Supply Formulary

Think of a supply formulary as a curated shopping list for your practice. Instead of choosing from dozens of brands for every item, you and your team create a pre-approved list of products that meet your clinical standards and budget. This focused approach simplifies ordering and allows you to consolidate purchases with fewer vendors, often leading to better pricing. It also ensures clinical consistency across your team. This same principle applies to your lab work; standardizing your case submissions, whether through traditional impressions or digital scans, creates a more efficient workflow with your lab partner, saving time and reducing the potential for errors.

Leverage Group Buying Power

There is significant strength in numbers. By joining a group purchasing organization (GPO) or collaborating with other local practices, you can access discounts that aren’t available to a single office. GPOs negotiate with suppliers on behalf of a large group, securing lower prices on everything from gloves to composite materials. This collective buying power can lead to substantial savings on your supply bill. While you may not use a GPO for lab services, you can achieve a similar financial benefit by partnering with a full-service lab that leverages its own scale to offer competitive pricing. At Next Dental Lab, we provide high-quality crowns, bridges, and removables at a lower cost, helping you manage overhead without compromising on quality.

Outsource Smart: What to Delegate and Why

Outsourcing non-essential services is an effective strategy for reducing operational expenses in your dental office. By delegating tasks such as billing, payroll, appointment scheduling, and even marketing to third-party providers, you can significantly cut costs associated with hiring and training full-time employees. Outsourcing also allows your in-house staff to focus on core responsibilities related to patient care, enhancing efficiency and productivity. Additionally, specialized service providers often have the expertise and tools to perform these tasks more accurately and quickly.

Address the Hidden Costs of Manual Lab Fee Tracking

Lab fees are a significant practice expense, but manual tracking often conceals costly inefficiencies. These hidden costs appear as direct financial losses from unassigned fees and wasted staff hours on administrative work. While a lab partner with competitive pricing is a great start, your internal invoice process is just as critical. A disorganized system can lead to billing errors and pull your team away from patient-focused tasks. By improving your lab fee tracking, you can plug these financial leaks and free up your team to focus on what matters most—caring for patients.

Prevent Financial Leaks from Unassigned Fees

A major hidden cost comes from “unassigned lab fees”—expenses not correctly matched to a patient’s ledger. When an invoice for a crown or denture arrives, if it isn’t immediately assigned, it can easily fall through the cracks. Many practices lose money from this exact issue, hurting their bottom line. To prevent this, establish a strict protocol for processing lab invoices the moment they arrive. Cross-referencing them with patient charts ensures every cost is accounted for and correctly billed.

Reclaim Wasted Staff Time

Beyond direct financial loss, consider the cost of staff time spent on lab paperwork. Manually processing invoices and matching them to files is a time-consuming task. An average practice manager can spend 15 to 20 hours every month on this alone. That’s valuable time that could be used to improve the patient experience or follow up on treatment plans. Streamlining this process reduces errors and gives your team back precious hours, improving both morale and office productivity.

Consider Technology to Automate Invoicing

Technology offers an effective way to tackle both financial leaks and wasted time. Modern practice management software can automate the lab invoice workflow by scanning invoices and matching them to patient records. This can reduce the time spent on this task from 20 hours a month to just a few. Embracing digital solutions also helps. For instance, when you submit digital cases, the electronic record-keeping makes back-end reconciliation much smoother. Adopting automation creates a more accurate and efficient system for managing a key practice expense.

Lower Your Utility Bills with Energy-Efficient Upgrades

Utility bills are a significant contributor to overhead expenses, but there are ways to cut down on these costs. Switching to energy-efficient appliances, including LED lighting and energy-saving dental equipment, can lower your monthly utility expenses. Investing in modern technology not only reduces electricity usage but also positions your practice as an environmentally conscious business, which can attract more patients.

Fine-Tune Your Team for Maximum Efficiency

Staff salaries make up a large portion of the overhead in any dental office. It’s important to regularly review staffing needs to make sure that your team is optimized for efficiency. Overstaffing can lead to unnecessary costs, while understaffing can cause delays and compromise patient care. A flexible, balanced staffing schedule can help address workload fluctuations so that the office runs smoothly without inflating overhead expenses.

Set and Track Financial Goals for Lab and Supply Costs

Your lab and supply expenses are two of the biggest variables in your practice’s overhead. Without a clear plan, these costs can easily creep up and chip away at your profitability. The key is to move from reactive spending to proactive financial management. By setting clear goals and tracking your progress, you can gain control over these expenses. This isn’t about cutting corners on quality; it’s about making smart, informed decisions that support your practice’s long-term financial health. Partnering with a lab that offers transparent and competitive pricing, like we do at Next Dental Lab, is a great first step in making your financial goals more attainable from the start.

Establish a Clear Financial Benchmark

You can’t know if you’re overspending if you haven’t defined what “on budget” looks like. A great way to do this is by establishing a financial benchmark. According to advice from Aligned Dental Partners, you should track your monthly lab and supply costs as a percentage of your practice’s total earnings. For example, many consultants recommend aiming to keep lab fees around 8-10% of revenue. Once you set your target percentage, you can review your financial reports each month to see how you measure up. This simple practice gives you a clear, consistent metric for success and immediately flags any months where costs are trending in the wrong direction, allowing you to make adjustments quickly.

Maintain Detailed Spending Reports

Once you have a benchmark, you need a reliable way to track your spending. Maintaining detailed reports is essential for understanding where your money is going. A clear system for purchasing supplies and ordering crown and bridge cases makes the process more predictable and cost-effective. It also helps you avoid hidden costs that can drain your profits. For instance, many practices struggle with “unassigned lab fees” that result from poor manual tracking, leading to significant financial leaks over time. By keeping meticulous records and leveraging digital workflows, you can ensure every dollar is accounted for and make strategic decisions about your purchasing habits.

Why Quality Lab Products Reduce Your Dental Lab Costs

Investing in high-quality dental lab products is necessary for long-term success and cost management. By choosing durable crowns and bridges, removables, dental implants, and hybrid dentures, you can reduce the frequency of replacements and repairs, ultimately lowering operational costs. Quality products from trusted suppliers guarantee better patient outcomes and long-lasting dental work. They enhance patient satisfaction and minimize the need for expensive corrections or adjustments.

Understand the Factors That Influence Lab Prices

When you’re evaluating lab partners, it’s easy to focus on the final number on the price list, but that figure doesn’t tell the whole story. Dental lab costs can vary significantly, and understanding what drives these differences is key to making an informed decision for your practice. The price of a restoration is a direct reflection of the materials used, the technology involved in its creation, and the skill of the technicians who craft it. A lab that invests in premium resources will naturally have a different cost structure than one that cuts corners, and that difference shows up in the quality, fit, and longevity of the final product.

Materials and Technology

The quality of the raw materials is one of the biggest factors in lab pricing. There can be a 60-70% cost difference between premium-grade zirconia or porcelain and their cheaper alternatives. While lower-grade materials might save money upfront, they often lack the durability and esthetics your patients expect. Similarly, labs that invest in advanced digital technology like CAD/CAM systems and 3D printers have higher operational costs. However, this technology allows for incredible precision, leading to better-fitting restorations that reduce your chairside adjustment time. Embracing digital case solutions means you’re not just paying for a product; you’re investing in efficiency and predictable outcomes for your practice.

Technician Skill and Quality Control

Beyond materials and machines, the human element is critical. A highly skilled and experienced dental technician is an artist who understands the nuances of anatomy, function, and esthetics. Labs that employ and retain top-tier talent invest heavily in their team’s training and expertise, which is reflected in their pricing. This expertise ensures that every crown, bridge, or denture is not only functional but also beautifully crafted to match the patient’s natural dentition. Furthermore, labs with rigorous quality control protocols and certifications (like ISO standards) charge more because they have systems in place to guarantee consistency and excellence with every case they deliver.

Recognize the Risks of “Cheap” Lab Work

Choosing a dental lab based solely on the lowest price can seem like a smart business move, but it often leads to higher costs in the long run. Low-quality lab work is a direct path to clinical frustration and financial strain. When restorations don’t fit properly, break prematurely, or lack the right esthetics, the burden falls on you and your team. This results in costly remakes, time-consuming adjustment appointments, and wasted materials. Each of these issues chips away at your profitability and, more importantly, your valuable time.

The hidden costs don’t stop at your bottom line. Poorly made restorations can lead to patient dissatisfaction, which can damage your practice’s reputation through negative reviews and lost referrals. Investing in a reliable lab partner that balances quality with fair pricing is one of the most effective ways to protect your practice. When you work with a lab committed to excellence, you can trust that you’re receiving durable, well-fitting products that satisfy your patients and support your practice’s success. This approach saves you money, reduces stress, and helps you build a reputation for providing outstanding care.

Is Your Office Space Right for Your Practice?

Your dental office’s location and size may also be contributing to higher-than-necessary overhead. If your lease is up for renewal, evaluate whether a smaller or more affordable space could meet your needs without sacrificing patient comfort. Reducing unused space can lower rent, utility bills, and maintenance costs.

How to Handle Lab Fees and Patient Billing

Managing lab fees and patient billing effectively is a critical piece of the overhead puzzle. When your process is unclear or inconsistent, it can lead to lost revenue and confused patients. A streamlined approach not only protects your bottom line but also improves the patient experience by providing transparency and clarity around treatment costs. By refining how you account for lab expenses and communicate with patients, you can create a more predictable and profitable financial system for your practice.

Bundle Lab Fees into Procedure Costs

The most straightforward way to handle lab fees is to bundle them directly into the total cost of a procedure. For years, this has been the standard practice for services like crowns, bridges, and dentures. Instead of itemizing the lab fee on a patient’s bill, you present a single, all-inclusive price for the restoration. This approach simplifies the billing process for your administrative team and makes the cost easier for patients to understand. When you partner with a cost-effective lab, this method also protects your profit margins, as you can set a competitive procedure price while still covering your expenses comfortably. It creates a seamless experience where the focus remains on the treatment, not on confusing line items.

Communicate Clearly About Added-Value Procedures

Transparency is key, especially when patients opt for premium or specialized restorations. If a patient chooses an advanced material, like a high-translucency zirconia crown, it’s important to explain that the higher cost may not be fully covered by their insurance. Walk them through the benefits of their choice—such as superior aesthetics or durability—and clarify what their out-of-pocket expense will be. This open communication builds trust and prevents surprise bills down the road. By setting clear expectations from the start, you empower patients to make informed decisions about their care and reinforce their confidence in your practice as a trusted healthcare partner.

Review Your Fee Schedule Regularly

Setting your fees and forgetting them is a common way to lose ground on profitability. Lab costs, material prices, and operational expenses change over time. A good rule of thumb is to review your fee schedule every two to three years. Simply tacking on a small percentage increase annually might not be enough to keep pace with inflation or the cost of new technology. A thorough review involves analyzing your lab invoices, supply costs, and chair time to ensure your fees accurately reflect the value of your services. This proactive approach ensures your practice remains financially healthy and prepared for future investments in equipment or staff.

Guide Patients to Affordable Care Options

Helping patients find affordable care doesn’t mean defaulting to the cheapest option. Instead, it means guiding them toward the best long-term value. Investing in high-quality lab work from a reliable partner prevents costly remakes, reduces chair time for adjustments, and leads to better clinical outcomes. Explain to patients how a durable, well-crafted restoration from a quality lab can save them money and stress over time. By partnering with a lab that combines advanced technology with competitive pricing, you can offer exceptional results that fit within your patients’ budgets, strengthening your reputation for providing both quality and value.

Prevent Costly Repairs with a Maintenance Plan

Equipment breakdowns can lead to costly repairs and unexpected expenses. By implementing a preventive maintenance plan for your dental tools and equipment, you can catch issues before they become major problems. Regularly maintaining equipment extends its life, reduces downtime, and helps you avoid large repair bills, thereby lowering your overall overhead. To further streamline your operations, consider partnering with trusted professionals like Next Dental Lab. We bring reliable, cost-effective dental lab solutions that benefit both your practice and your patients. Contact us today.

Frequently Asked Questions

Isn’t choosing the cheapest lab the easiest way to lower my costs? While it seems like the most direct path to savings, focusing only on the price per unit often creates more expensive problems down the road. Low-cost lab work can lead to poorly fitting restorations, which means more chair time for adjustments, frustrating remakes, and unhappy patients. A reliable lab partner who delivers consistent, high-quality work saves you money by getting it right the first time, protecting your schedule and your practice’s reputation.

How do I start tracking my lab and supply costs as a percentage of revenue? Getting started is simpler than it sounds. At the end of the month, pull two numbers from your practice management software: your total collections (revenue) and the total amount you spent on lab fees and dental supplies. Divide your total costs by your total collections to get your percentage. Tracking this for a few months will give you a clear baseline so you can set a realistic goal, like the 8-10% benchmark, and see exactly where your money is going.

My team is already busy. How can I implement a new inventory system without overwhelming them? The key is to introduce changes gradually instead of all at once. Start by designating one person to be in charge of all ordering. This single step creates immediate accountability. From there, that person can begin building a simple supply formulary, focusing first on your top 10 most-ordered items. Approaching it as a step-by-step process makes it manageable and ensures the new system actually sticks.

How can I tell if a dental lab provides real quality, not just a high price tag? Look for transparency. A quality lab will be open about the specific brands of materials they use, their internal quality control steps, and the technology they’ve invested in. Don’t hesitate to ask about the experience level of their technicians or even request a tour or sample case. A partner who is proud of their process and people will gladly share the details that justify their value.

What’s the best way to explain bundled procedure fees to patients who ask for an itemized bill? It’s best to frame it in terms of simplicity and comprehensive care. You can explain that the single fee covers the entire procedure from start to finish, including the clinical expertise, time, and custom-made restoration. This approach avoids confusion and ensures there are no surprise costs. It shows the patient you are providing a complete solution for a single, transparent price.

Key Takeaways

  • Establish clear systems for spending: Designate one person to manage all purchasing and implement a strict process for tracking lab invoices the moment they arrive. This prevents unassigned fees from slipping through the cracks and frees up valuable staff time.
  • Invest in quality to lower overall costs: The cheapest lab work often creates expensive problems like remakes, increased chair time, and patient dissatisfaction. Partnering with a reliable lab that uses quality materials ensures predictable results that save you money and protect your reputation.
  • Be proactive with your finances and fees: Set a firm budget for lab costs as a percentage of your revenue and review your practice’s fee schedule every few years to ensure it covers your expenses. For clear patient billing, bundle lab fees into the total procedure cost.

Related Articles

3Shape Trios dental scanner

Explore More Articles

FREE SHIPPING*
(Round Trip)

YEAR ROUND PRICES
(NO MINIMUM)

UP TO 5 YEAR WARRANTY
(CROWN & BRIDGE)

*FREE shipping offer valid for USA accounts only (excluding Alaska and Hawaii).  Terms:  Up to 20 monthly shipping fees will automatically be credited to your account on each month that an account’s monthly statement is $3,500 or more excluding the shipping fees. (UPS Ground and 2nd Day Air only; Next Day Air labels will not be credited) Accounts must be up to date with no late balance.
FIRST CASE FREE – When you register with Next Dental Lab, instantly receive a credit for $50 to be used towards your first case.

Ready to Get Started?

We understand that the quality of dental products is at the core of dependable dental service.